Custom Moulded Products
Precision and Performance for Diverse Manufacturing Needs
Jesmonite’s advanced materials are trusted by manufacturers worldwide for their strength, adaptability, and eco-conscious formulation.
Engineered for high-performance, Jesmonite is ideal for a wide range of specialist applications, providing manufacturers with reliable, versatile solutions that meet demanding specifications while upholding environmental standards.
DESIGNED FOR EASE OF USE
Manufacturing Methods
🔹 Traditional Pouring Methods
The classic approach! Traditional pouring is ideal for creating detailed casts and solid forms. Jesmonite's smooth consistency allows it to capture intricate details, making it perfect for sculptures, ornamental pieces, and architectural elements. Simply mix, pour into your mould, and let the material do the rest.
🔹 Spray Moulding
Looking to cover large surfaces or achieve a lightweight finish? Spray moulding is your answer. By spraying Jesmonite onto a mould or substrate, you can build up thin layers that are strong yet lightweight. This method is excellent for creating panels, facades, and decorative surfaces with minimal weight addition.
🔹 Trowelling
For those who love a hands-on approach, trowelling Jesmonite offers a tactile experience with creative freedom. This method allows you to apply the material directly onto surfaces, giving you control over texture and thickness. It's perfect for custom finishes, restorative work, or adding unique textures to walls and installations.
🔹 Rotational Moulding (Rota Moulding)
Also known as roto moulding, this technique is fantastic for creating hollow, seamless objects. By rotating a mould while the Jesmonite cures inside, you achieve uniform wall thickness and structural integrity. This method is ideal for producing items like planters, furniture pieces, and complex geometric forms.
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Scalable Production
The Precise Approach
Hand Crafted
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Creating moulded stone pieces, cladding or brickslips by pouring Jesmonite into a mould by hand is a precise and manual process that combines craftsmanship with modern materials.
Jesmonite is prepared to a specific consistency for optimal flow and strength. Once the powders are mixed, it is carefully poured into custom-made moulds, ensuring uniform distribution to capture all intricate details.
The hand-pouring method allows for a high level of control and precision, enabling artisans to produce unique stone-like pieces with fine textures and complex shapes. The process also offers flexibility for small production runs, where each piece may require specific adjustments to the mixture or mould.
After pouring, the pieces are left to cure before being removed from the mould and finishing touches are applied.
Scale Up Production
Automated Manufacture
Improve efficiency by automating your Jesmonite creations with bulk bag mixing and batch machinery providing a streamlined approach.
Bulk bag mixing allows for the large-scale preparation of the Jesmonite mixture by incorporating precise quantities into a central mixer. The bulk material is transferred into the mixing system from large bags, reducing manual handling and ensuring consistency in each batch. Once the mixture is ready, batch machinery can be used to automate the process of pouring and moulding, precisely metering the materials into moulds for each cycle.
This automation not only speeds up the production process but also enhances uniformity and reduces the potential for human error. By integrating these technologies, manufacturers can achieve high-volume production with consistent quality, lowering labor costs and increasing throughput for large-scale projects.
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A tailored formulation service is available to ensure Jesmonite meets your production needs
WHAT WE DO
Innovative Formulations
High Impact Strength
Ultra-Low Shrinkage
Extreme Weather Resistance
Superior Tensile & Compression Performance
Non-Combustible Materials
Customisable Finishes & Colour​
Hybrid GRC Formulation
Jesmonite is a hybrid Glass Reinforced Concrete (GRC) for use in complex architectural projects.
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WHY JESMONITE
Exceptional Mouldability
& Adaptability
Jesmonite’s unique composition allows for precise moulding and shaping, making it ideal for complex designs and detailed applications. From intricate mouldings to large-scale panelling, our materials provide the flexibility manufacturers need to produce customised, high-quality components at scale.
STRONG & DURABLE
Lightweight with
High Impact
Strength
Despite its lightweight properties, Jesmonite boasts superior tensile and compressive strength, ensuring remarkable durability across a wide range of demanding applications. This unique combination allows for easier handling, transportation, and installation, reducing logistical challenges and labour costs. At the same time, Jesmonite’s robust performance ensures long-lasting results, even in challenging environments where materials are exposed to the elements, heavy use, or high-stress conditions.
WHY JESMONITE
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Fire Resistance
& Safety
Jesmonite materials meet stringent fire safety standards, making them an ideal choice for applications where safety is paramount.
For manufacturers and industries requiring fire-resistant materials, Jesmonite delivers reliable protection without compromising on design or functionality.
STANDING THE TEST OF TIME
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Uncompromising Strength & Durability
Despite its strength, Jesmonite is a lightweight material, reducing load on structures and simplifying installation. This makes it a preferred choice for complex shapes and large panels without compromising on structural integrity.
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GREENER FUTURES
Sustainability
as Standard
Jesmonite combines exceptional design possibilities with a commitment to sustainability. Our materials are water-based, eco-friendly, containing no solvents - reducing environmental impact without sacrificing quality or durability.
Jesmonite is the ideal choice for conscious innovators looking to build a greener future.
Applications
in Manufacturing & Specialist Fields
Produce durable, lightweight components such as cornices, panels, and cladding elements with ease. Jesmonite materials offer strength and versatility for architectural applications requiring precision and aesthetic appeal.
Custom Moulded Products
Jesmonite’s moldability allows for detailed and custom designs, making it the preferred choice for products that require intricate shapes, textures, and finishes.
ring a unique touch to interiors with custom furniture, décor, and ornamental pieces. Jesmonite’s adaptability and durability make it ideal for creating pieces that combine artistry with functionality.
For industries requiring high-performance materials with specific safety and durability standards, Jesmonite offers solutions that meet technical specifications while allowing for creative design.
Reliability
Meets Innovation
With Jesmonite, manufacturers gain access to materials that not only deliver superior performance but also align with sustainable practices. From intricate details to large structural applications, our products ensure quality, consistency, and innovative possibilities in every project.